Trouble-Free and Reliable Second and Third Shifts That Will Enhance Your CNC Productiveness

Go full throttle and maintain the chips flying! 

Machine outlets sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful era in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate who’s keen to work evening shifts feels nearly like a miracle. However in right this moment’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is just unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Answer replicates the actions of a human operator on a CNC machine in probably the most intuitive and versatile methods. The system displays the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the applications in any method; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive technique has a number of advantages.

1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized know-how that facilitates information switch and coaching.
3. Deployment inside a couple of hours. There isn’t a manufacturing downtime.
4. Non-invasive resolution means no guarantee voidance. It’s risk-free.
5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to handbook half feeding to simply handle small portions.

Keep uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate so as to keep away from collisions with the delicate machining gear. This complexity makes it tough for each inexperienced persons and skilled customers to program and redeploy shortly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by means of a sequence of steps. The configurations embody photographs for visible steerage and to assist the event of worker experience and autonomy.

Program Template Generator Characteristic

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering crew has developed complete options to automate the duty listing creation course of in machine tending applications. This function removes the necessity for customers to consider the logic and listing of steps behind a machine program. After this system is robotically generated, the person merely must observe the method and fill within the required data. 

Choose the CNC machine sort and gripper configuration.

Effortlessly generate the listing of duties based mostly on earlier picks.

Sensible Transfer Characteristic

Instructing trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer function. Train as much as 10 waypoints and set a secure fly zone by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable applications.

Train waypoints and set a secure fly zone.

Enhance machine runtime and ROI

By using a robotic to produce elements constantly, the runtime of machines might be boosted by a minimal of 15%. This method not solely ensures extra dependable loading and unloading procedures but additionally eliminates the chance of human errors generally related to repetitive and monotonous duties.

Compared to handbook tending, using a CNC machine with a robotic system is 4 occasions cheaper. The Robotiq Machine Tending Answer allows machine outlets to quickly recoup their funding in CNC machines.

Empower your workforce

Counting on expert operators to feed elements to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of staff want employers who present fashionable gadgets like robots to boost their duties. The Robotiq Machine Tending Answer has made automation accessible to companies of all sizes, overturning the idea that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store homeowners can achieve necessary aggressive benefits, significantly when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Answer.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Answer in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!