Increase Your CNC Productiveness with Automated Half Feeding

Hold chips flying! 

Machine retailers sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful era’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate prepared to work evening shifts feels nearly like a miracle. However in at the moment’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with a robotic machine tending resolution

By using a robotic to provide components constantly, the runtime of machines will be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but additionally eliminates the danger of human errors generally related to repetitive and monotonous duties.

In comparison with guide tending, using a CNC machine with a robotic system is 4 instances less expensive. The Robotiq Machine Tending Answer allows machine retailers to quickly recoup their funding in CNC machines.

Meet the Machine Tending Answer

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Answer replicates the actions of a human operator on a CNC machine. The system displays the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, and begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC packages; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive technique has a number of advantages.

1. Appropriate with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing ground.
2. Standardized know-how that facilitates information switch and coaching.
3. Deployment inside just a few hours. There isn’t any manufacturing downtime.
4. Non-invasive resolution means you needn’t hack your CNC and threat voiding its guarantee.
5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to guide half feeding to simply handle small portions.

Preserve uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate in an effort to keep away from collisions with the delicate machining tools. This complexity makes it tough for each learners and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by way of a sequence of steps. The configurations embrace photographs for visible steering and to help the event of worker experience and autonomy.

Program Generator Function

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering workforce has developed complete options to automate the duty checklist creation course of in machine tending packages. This characteristic removes the necessity for customers to consider the logic and checklist of steps behind a machine program. After this system is robotically generated, the consumer merely must observe the method and fill within the required data. 

Choose the CNC machine kind and gripper configuration to effortlessly unlock a program template.

Sensible Transfer Function

Educating trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Educate as much as 10 waypoints and set a protected “fly zone” by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is finished in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable packages.

Manually transfer the robotic to the specified place.

Empower your workforce

Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of staff choose employers who present trendy gadgets like robots to reinforce their duties. The Robotiq Machine Tending Answer has made automation accessible to companies of all sizes, overturning the idea that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store homeowners can achieve necessary aggressive benefits, notably when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Answer.

Don’t let a 30% manufacturing runtime enhance go to waste. Uncover the potential of Robotiq’s Machine Tending Answer in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!