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ABB Robotics launched its new modular OptiFact software program platform, which streamlines knowledge assortment, visualization, and evaluation in automated manufacturing services. The platform permits customers to gather, handle, and analyze knowledge from a whole bunch of manufacturing unit gadgets, together with ABB robots, to find out key efficiency indicators together with cycle time and general gear effectivity (OEE). By dashing up diagnostics and decision-making, OptiFact will increase the manufacturing line uptime with much less engineering effort, guaranteeing manufacturing can hold tempo with buyer demand.
“Throughout industries, we see a dramatic improve within the digitalization of producing as firms search to extend the pliability, effectivity, and sustainability of their operations within the face of fixing shopper behaviors and long-term world expert labor shortages,” Marc Segura, President of ABB Robotics, stated. “At ABB Robotics, we’re enabling this shift with software program merchandise that companies must speed up their progress in at the moment’s fast-changing market.”
Digitization, the acceleration of sustainable manufacturing, and the pandemic have all contributed to the elevated demand for automation options. In line with the Worldwide Federation of Robotics (IFR), the variety of robots offered worldwide has nearly tripled over the previous decade. Rising reliance on automation has resulted in more and more complicated manufacturing environments, driving demand for instruments to allow plant managers to gather and capitalize on knowledge gathered as a facet product of automation.
Think about, understand, elevate
OptiFact provides to ABB’s complete suite of main digital options that assist companies of all sizes think about new digitally enabled processes, understand them on the manufacturing unit flooring, and elevate operations by simplifying manufacturing to extend productiveness and adaptability. With OptiFact, manufacturing unit operators can decide the foundation reason behind manufacturing errors and use ABB’s RobotStudio Cloud to make changes to this system and develop an improved robotic answer.
RobotStudio’s desktop, cloud, and AR viewer options assist customers simply plan and picture new deployments of ABB industrial robots or adapt current ones to new manufacturing duties. Its progressive options similar to Automated Path Planning permit robots to find out essentially the most environment friendly paths and keep away from collisions with current obstacles. Providing a real “what you see is what you get” consumer expertise with 99% accuracy between the robotic’s digital twin and its real-world deployment, RobotStudio speeds design and commissioning time by as much as 50%.
Software-specific AI-driven software program know-how similar to ABB’s Merchandise Picker affords value-added options that facilitate the belief of robotics deployments with enhanced efficiency, security, and high quality. Finest-in-class movement management cuts the ability necessities of choose and place operations by as much as 17%, dashing duties by 13%. VSLAM know-how (visible simultaneous localization and mapping) leverages synthetic intelligence for correct indoor navigation in dynamic indoor environments.
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Efficiency in a number of manufacturing environments
OptiFact has been deployed in a number of manufacturing services, together with a extremely automated automotive manufacturing setting, the place it collects and analyzes manufacturing course of cycle instances and different key efficiency indicators, offering unparalleled visibility into manufacturing unit operations and saving as much as 25% of consultants’ time. Because of this, the client has added the deployment of over 580 robots in its operations.
The platform has additionally confirmed its worth for small and mid-sized enterprises. An extra pilot demonstrated the platform’s capacity to determine manufacturing bottlenecks in manufacturing strains involving as much as 20 robots. The shopper’s digital group built-in OptiFact into its manufacturing setting in simply two months from first contact to ultimate supply. As soon as deployed, OptiFact simplified knowledge assortment and the visualization of key efficiency indicators similar to cycle time and Programmable Logic Controller (PLC) alarms. By addressing operational inefficiencies detected utilizing OptiFact, the power elevated manufacturing time by as much as 20%.